Role / Job Title:Joining EngineerWork Location:Gaydon / Whitley, UK (Onsite)Desired Competencies (Technical / Behavioral Competency)Must-Have:
- Deep knowledge of welding, mechanical fastening, and adhesive bonding techniques.
- Understanding of joining challenges across aluminium, steel, and composite materials.
- Experience defining joining processes, parameters, and quality standards.
- Familiarity with CATIA V5/V6 and geometric tolerancing for joint design.
- Experience with joint-level and system-level testing for crash, fatigue, and corrosion.
- Knowledge of tooling, automation, and assembly line integration.
- Strong analytical skills to resolve joint failures and optimize performance.
Good-to-Have:
- Exposure to emerging joining technologies like friction stir welding or ultrasonic welding.
- Ability to interpret simulation results for joint strength, fatigue, and crash performance.
- Awareness of recyclable joining methods and disassembly-friendly designs.
- Familiarity with ISO, AWS, and OEM-specific joining standards.
- Hands-on involvement in prototype builds and production ramp-up phases.
- Experience working with Tier 1 suppliers and joining equipment vendors.
- Working knowledge of JIRA, self-motivating and ability to work effectively in a team environment.
- Experience working on multi-region vehicle platforms or global launches.
Responsibilities / Expectations from the Role:
- Lead the development and application of joining methods (e.g., MIG/MAG welding, laser welding, self-piercing rivets, flow drill screws, adhesives) across BIW components.
- Define and maintain joining specifications, process standards, and design guidelines.
- Collaborate with Materials, Manufacturing, CAE, and Supplier Quality teams to ensure robust and scalable solutions.
- Support virtual and physical validation of joints for crash, fatigue, corrosion, and NVH performance.
- Drive innovation in joining technologies to support aluminium, steel, and mixed-material structures.
- Manage CAD integration of joining features and ensure compatibility with tooling and assembly processes.
- Support prototype builds, pilot phases, and production launch activities.
- Lead root cause analysis and resolution of joining-related issues during development and manufacturing.
- Interface with Tier 1 suppliers and technology partners to evaluate new joining solutions.
Details for Candidate Briefing (Non-Confidential)About the Client:A major automotive OEM is harnessing technology to make driving smarter, safer, and cleaner, creating a world in which responsible, sustainable vehicles revolutionize the driving experience for generations.The OEM’s vision is to leverage the incredible potential of technology to build vehicles that not only offer a premium, all-encompassing digital experience but also make customers’ lives better.A UK-based Automotive OEM involved in mid and luxury segment car and SUV design and manufacturing.USP of the Role and Project:
- Will be directly working with the client.
- Good exposure to OEM practices.
- Short-term onsite opportunity.